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October 24, 2019
Mylar Tympan Installation for Packing the Cylinder on a Vandercook 232P

Mylar Tympan Installation for Packing the Cylinder on a Vandercook 232P

We’ve used Mylar™ tympan for our presses for years. Why? It makes for an easy cleanup! Chopin’s Waltz in A flat major, B. 21 by Olga Gurevich provided free of copyright here: https://musopen.org/music/performer/olga-gurevich/ Without the piano, this video is meaningless 🙂 THANK YOU!!!

October 22, 2019
Lawson 38/39″ Paper Cutter

Lawson 38/39″ Paper Cutter

We finally squared away the issues we created by introducing grease instead of lighter (motor) oil to the main shaft of the flywheel. Duh…. We had to purge the grease out of the pair of bearings. But we were not inclined to remove the 350 LBS flywheel… So, we bagged the end of the shaft …

October 3, 2019
Full Moon Poster

Full Moon Poster

October 1, 2019
Servo Torque Test on the Press

Servo Torque Test on the Press

A quick test run on the newly modified Vandercook 232P (we should call it 232S, S for servo), to see if the motor torque is adequate and adequately set to the correct percentage of the maximum value.

August 18, 2019
Speedometer for the letterpress: Nixie Tube – Part 1

Speedometer for the letterpress: Nixie Tube – Part 1

August 16, 2019
Vandercook 232P Drivetrain Overhaul: Part [1] The Gist

Vandercook 232P Drivetrain Overhaul: Part [1] The Gist

Our beloved Vandercook 232 Proving Machine (proof letterpress), aka Hilda, broke. Specifically, it was her clutch that went bonkers. We use the word “bonkers” here because we really didn’t know much about clutches… It was slipping… It sounded like things were grinding and the press struggling at times. Casual inspections only yielded to us that …

May 21, 2018
DIY Laser Fume Extractor: [Stage 5] Activated Charcoal Filter

DIY Laser Fume Extractor: [Stage 5] Activated Charcoal Filter

Activated Charcoal Filter Overview: The exhaust gas from the electro-static-filter unit flows to this laser activated charcoal filter unit. The main body of the unit has a drawer where the activated charcoal pellets are kept in two separate chambers. We use 4×6 mm coal based activated charcoal pallets for the best overall absorption of varieties …

May 20, 2018
How to Fill Dings on Press Cylinders Using Epoxy Putty

How to Fill Dings on Press Cylinders Using Epoxy Putty

Letterpress Cylinder Repair: Our Vandercook Proof Letterpress 232P is almost a century old… Well, not that much. 80 years old? Something like that. Well, over the decades, press operators (like us) have left hammers, quoin keys and who knows what on the press and let it run. So inevitably the press cylinder is not in …

April 14, 2018
DIY Blast Gate for 4″ Dia. Dust Collection

DIY Blast Gate for 4″ Dia. Dust Collection

DIY Blast Gate, 4 inch diameter, Laser Cut Edition: We have made available the PDF of our first version of exhaust and dust collection blast gate, lased from 1/4″ MDF and a piece of paper and a bunch of 1″ 6-32 machine screws. It’s made for use with 4″ dia. schedule 1 PVC irrigation pipes. …

January 14, 2018
DIY Laser Fume Extractor: [Stage 4] Electro-Static Filter

DIY Laser Fume Extractor: [Stage 4] Electro-Static Filter

Overview: The Electro-Static Air Filter charges the incoming fume into one charge and collects the particles onto the subsequent plate with an opposing charge. It reduces the smoky character of the laser exhaust fume down to visibly clear form prior to the Activate Charcoal Filter. The earlier versions of our laser fume scrubber employed HEPA …

January 13, 2018
DIY Laser Fume Extractor: [Stage 3] Large Particulate Filter

DIY Laser Fume Extractor: [Stage 3] Large Particulate Filter

Overview: This is what we call the stage 3 Large Particulate Filter where the raw laser fume is first mechanically filtered. It employs an easily procurable and economical 16 x 25 x 1″ disposable HVAC filter. We use MERV 13 that can be ordered on Amazon in bulk (or equivalent 3M filters as they do …

January 12, 2018
DIY Laser Fume Extractor: [Stage 2] Exhaust Mixer

DIY Laser Fume Extractor: [Stage 2] Exhaust Mixer

Overview: The laser engraver has two 4″ dia. ports for its exhaust output; One from the above and the other from the bottom of the lasing table. We thought about designing and attaching a rigid intake unit directly behind the laser machine to control and direct the flow at the lowest resistance but it didn’t …

January 11, 2018
DIY Laser Fume Extractor: [Stage 1] Laser Engraver Exhaust

DIY Laser Fume Extractor: [Stage 1] Laser Engraver Exhaust

Overview: The laser engraver had two size options, 3 or 4″ dia., for its two exhaust ports. We opted for the larger one to maximize the gas flow. One port is for the fume exiting from the top of the table. The other port connected to the bottom center of the lasing table. This is for …

January 2, 2018
DIY Laser Fume Extractor: Pre-Version 8.2 Units

DIY Laser Fume Extractor: Pre-Version 8.2 Units

Previous Laser Fume Extractor Versions: Before we reached the current working version of Bernie, 8.2, the DIY Laser Fume Extractor, there were many mistakes and many revisions to the designs and prototypes. Here are some for your entertainment:   \

September 24, 2017
DIY Laser Fume Extractor: Part 2 – The Scope & v8.2

DIY Laser Fume Extractor: Part 2 – The Scope & v8.2

Return to DIY Laser Fume Extractor: Part 1 First Thing First: CAUTION!! Laser engravers and laser cutters release  toxic fumes including carbon monoxide, even when used properly. Some will kill you slowly. SOME WILL KILL YOU FAST!!! Some resulting funerals may be closed casket scenarios. Some will save money by cremating you for you.  So …

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